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TECHNICAL PAPERS

Diagnosability Analysis of Multi-Station Manufacturing Processes

[+] Author and Article Information
Yu Ding

Department of Industrial Engineering, Texas A&M University, College Station, TX 77843-3131

Jianjun Shi

Department of Industrial and Operations Engineering, The University of Michigan, Ann Arbor, MI 48109

Dariusz Ceglarek

Department of Industrial Engineering, University of Wisconsin-Madison, Madison, WI 53706-1572

J. Dyn. Sys., Meas., Control 124(1), 1-13 (Oct 09, 2001) (13 pages) doi:10.1115/1.1435645 History: Received October 09, 2001
Copyright © 2002 by ASME
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References

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Montgomery, D. C., 1996, Introduction to Statistical Quality Control, 3rd edition, Wiley, New York.
Ceglarek,  D., and Shi,  J., 1996, “Fixture Failure Diagnosis for the Autobody Assembly Using Pattern Recognition,” ASME J. Eng. Ind., 118, pp. 55–66.
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Ding, Y., Ceglarek, D., and Shi, J., 2000, “Modeling and Diagnosis of Multistage Manufacturing Processes: Part I State Space Model,” Proceedings of the 2000 Japan/USA Symposium on Flexible Automation, July 23–26, Ann Arbor, MI, 2000JUSFA-13146.
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Ding, Y., Ceglarek, D., and Shi, J., 2002, “Fault Diagnosis of Multistage Manufacturing Processes by Using State Space Approach,” ASME J. Manufact. Sci. Eng., 124 , to appear. (Also in Proceedings of the 2000 Japan/USA Symposium on Flexible Automation, July 23–26, Ann Arbor, MI).
Ceglarek,  D., and Shi,  J., 1995, “Dimensional Variation Reduction for Automotive Body Assembly,” Manufacturing Review, 8, pp. 139–154.
Huang, Q., Zhou, N., and Shi, J., 2000, “Stream-of-Variation Modeling and Diagnosis of Multi-station Machining Processes,” Proceedings of the 2000 ASME International Mechanical Engineering Congress and Exposition, MED-11 , pp. 81–88.
Khan,  A., Ceglarek,  D., Shi,  J., Ni,  J., and Woo,  T. C., 1999, “Sensor Optimization for Fault Diagnosis in Single Fixture Systems: A Methodology,” ASME J. Manuf. Sci. Eng., 121, pp. 109–121.
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Ceglarek,  D., Shi,  J., and Wu,  S. M., 1994, “A Knowledge-Based Diagnostic Approach for the Launch of the Auto-Body Assembly Process,” ASME J. Eng. Ind., 116, pp. 491–499.
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Figures

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Information flow in multi-station manufacturing processes
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An example of fixture fault manifestation
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Diagram of an assembly process with N stations
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Three-station assembly with end-of-line sensing
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Three-station assembly with “saturated sensing”
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Sensor distribution scheme 3
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Sensor distribution scheme 4

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