A Self-Energized Sensor for Wireless Injection Mold Cavity Pressure Measurement: Design and Evaluation

[+] Author and Article Information
Li Zhang, Charles B. Theurer, Robert X. Gao

Department of Mechanical and Industrial Engineering, University of Massachusetts, Amherst, MA 01003

David O. Kazmer

Department of Plastics Engineering, University of Massachusetts, Lowell, MA 01854

J. Dyn. Sys., Meas., Control 126(2), 309-318 (Aug 05, 2004) (10 pages) doi:10.1115/1.1767850 History: Received July 03, 2003; Revised November 16, 2003; Online August 05, 2004
Copyright © 2004 by ASME
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Functional decomposition of the self-energized pressure sensor
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Digitization of the mold cavity pressure through ultrasonic pulses
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A piezoceramic ring as the basic element for the energy converter
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Converted electrical energy as a function of parallel capacitance for a stack of 10 rings
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Voltage-current curve for an ideal threshold modulator
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Threshold modulator based on a relaxation oscillator
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Illustration of the pressure discretization using a threshold modulator
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Physical configuration of the signal transmitter
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Model of a transmitter-receiver pair with mold steel as the transmission medium
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Wireless vs. wired mold cavity pressure sensor
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Natural frequency shift as a function of the front layer and bonding layer thickness
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An example of transfer function associated with a signal transmitter
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Equivalent circuit model of the ultrasonic transmitter coupled to the mold steel
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Cross-sectional view of prototype energy converter
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A comparison of the predicted voltage (based on the model and the commercial pressure sensor) and the actual voltage of the prototype
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Electric circuit model of the threshold modulator connected to the energy converter and signal transmitter
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Transient (startup) experimental and simulation results for the threshold modulator
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Measured and simulated ultrasonic pulses in (a) time domain and (b) frequency domain
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Cross-sectional view of the prototype sensor
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Setup for the experiment of pressure sensor assembly
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Experiment results showing (a) electrical pulses and ultrasonic pulses, and (b) actual pressure and reconstructed pressure



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