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TECHNICAL PAPERS

A Study on Control of Accumulators in Web Processing Lines

[+] Author and Article Information
Prabhakar R. Pagilla, Inderpal Singh, Ramamurthy V. Dwivedula

School of Mechanical and Aerospace Engineering, Oklahoma State University, Stillwater, OK 74078-5016

J. Dyn. Sys., Meas., Control 126(3), 453-461 (Dec 03, 2004) (9 pages) doi:10.1115/1.1789532 History: Received February 08, 2003; Revised July 08, 2003; Online December 03, 2004
Copyright © 2004 by ASME
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References

Campbell, D. P., 1958, Dynamic Behavior of the Production Process, Process Dynamics, John Wiley and Sons, Inc., New York, first edition.
Grenfell, K. P., 1963, “Tension Control on Paper-Making and Converting Machinery,” IEEE 9-th Annual Conference on Electrical Engineering in the Pulp and Paper Industry, Boston, MA, pp. 20–21.
King, D. L., 1969, “The Mathematical Model of a News Paper Press,” Newspaper Techniques, pp. 3–7.
Brandenburg, G., 1977, “New Mathematical Models for Web Tension and Register Error,” International IFAC Conference on Instrumentation and Automation in the Paper, Rubber and Plastics Industry, vol. 1, pp. 411–438.
Young,  G. E., and Reid,  K. N., 1993, “Lateral and Longitudinal Dynamic Behavior and Control of Moving Webs,” ASME J. Dyn. Syst., Meas., Control,115, pp. 309–317.
Wolfermann, W., 1995, “Tension Control of Webs, a Review of The Problems and Solutions in The Present and Future,” Proceedings of the Third International Conference on Web Handling, pp. 198–229.
Shelton, J. J., 1999, “Limitations to Sensing Web Tension by Means of Roller Reaction Forces,” Proceedings of the Fifth International Conference on Web Handling, Stillwater, Oklahoma.
Pagilla,  P. R., Garimella,  S. S., Dreinhoefer,  L. H., and King,  E. O., 2001, “Dynamics and Control of Accumulators in Continuous Strip Processing Lines,” IEEE Trans. Ind. Appl. 37, pp. 934–940.
Pagilla,  P. R., King,  E. O., Dreinhoefer,  L. H., and Garimella,  S., 2001, “Robust Observer-Based Control of an Aluminum Strip Processing Line,” IEEE Trans. Ind. Appl. 36, pp. 835–840.
Khalil, H. K., 1996, Nonlinear Systems, Prentice Hall, Upper Saddle River, NJ.

Figures

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Typical Web Process Line Layout and Terminology
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Sketch of an Exit Accumulator
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Sketch of an Equivalent Exit Accumulator
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Desired exit speed, carriage speed and carriage position during rewind roll-change
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Three cases of sinusoidal disturbances
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State errors for the industrial controller: Disturbance 1.
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State errors for the proposed controller: Disturbance 1.
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Control inputs for the industrial controller: Disturbance 1.
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Control inputs for the proposed controller: Disturbance 1.
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State errors for the industrial controller: Disturbance 2.
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State errors for the proposed controller: Disturbance 2.
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Control inputs for the industrial controller: Disturbance 2.
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Control inputs for the proposed controller: Disturbance 2.
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State errors for the industrial controller: Disturbance 3.
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State errors for the proposed controller: Disturbance 3.
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Control inputs for te industrial controller: Disturbance 3.
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Control inputs for the proposed controller: Disturbance 3.

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